Rapid Plastic Prototypes from Injection Molding with No Design Limitations

Our Rapid Prototyping Process is a "Concept to Parts - No Design Limitations" process that will produce injection molded plastic part samples faster than all other traditional tooling methods. Now rapid injection molded plastic prototyping with no limitations is easier than ever.

Competitors often must limit rapid tooling designs as they do not have our rapid tooling capabilities. We use 5-axis high-speed CNC machining methods that produce a highly precision tooled mold, producing a superior injection molded plastic part.

Our digital manufacturing process closes the gap between rapid plastic prototypes and traditional tooling methods. Most rapid prototype tooling processes use machines that are limited in speed and function or limit customer’s designs which often affects the integrity of the design for the sake of speed and cost.

These limitations in most rapid prototype processes make the creation of the plastic prototype a non-starter because the prototype is not a fit & function part that will help the designers and engineers learn and take that into the production phase. If their idea of production is in the millions… our “rapid prototype” tooling can produce a million shots or more depending upon the resin and complexity. We need to know at the beginning of the program if you are looking at using our rapid tooling as a production mold.

Learn more about how our rapid prototype tooling can be your production mold.

We have bridged the “Gap” by blending traditional injection molding tooling methods with state-of-the-art manufacturing technology and Lean Manufacturing techniques to bring our customers plastic prototypes with no limitations.

Rapid Plastic Prototypes – Injection Molding

Aluminum Tooling is the Answer

Rapid Aluminum Prototype Manufacturing:

Our Designers Work to Make Your Plastic Part Design Perfect For Injection Molding

Cavity – Core Technique Rapid Injection Mold Building

Universal Mold Bases – Customers Save Time and Reduce Costs

In Stock Cavity-Core Inserts Ready for Detail

Component Size Limitations

Maximum Part Size – 6’’ x 14’’ x 20’’

Side Pulls Available – Mechanical or Hand

(15) Custom MUD Base Sizes

The short run rapid prototype process saves money with less material costs, and less labor costs that are put into traditional molds that are useless in short run requirements. This is a cost savings that is directly passed on to the customer.

PHOENIX PROTO uses the cavity – core technique. This is a Lean Manufacturing money saving technique that is based on the use of our custom, universal mold bases. This rapid prototype process reduces the customer’s cost and saves time which accelerates plastic part deliveries to customers.

PHOENIX PROTO can also control usual unforeseen repair costs which will allow over 100,000 plastic part life expectancy, with unfilled resins. Cavity-Core Inserts that are in stock will bypass waiting for custom sizes determined during the traditional design time. Our shop is ready to start detailing them at the instant your optional remote design review is finished.

PHOENIX PROTO’S Aluminum Tooling Method Can Help Your Plastic Prototype Project

Full Service Mold Shop to Ensure the Highest Quality Plastic Prototypes

Pro-Active Design Support

Remote Design Review within (1) Day of Purchase Order

Pre-Tool Meetings Between Designers, Engineers and Toolmakers

Planning the Build Begins (1) Day After Remote Design Review with Customer

Pre-Cut Meetings to Finalize Build and Program

Resin Suggestions and Alternate Materials for Strength Issues, Cost and More

PHOENIX PROTO has 24 Hr. guaranteed quotation providing RFQ is completed and we have the final 3D CAD data. We then have an on-line remote design review with conferencing to ensure we fully understand any special needs your project might have. We can provide digital weekly progress reports on new orders. We can also provide a live feed of your mold sampling.

Rapid Plastic Prototypes from Injection Molding with No Design Limitations

Rapid Plastic Prototypes – Injection Molding

Aluminum Tooling is the Answer

Rapid Aluminum Prototype Manufacturing:

PHOENIX PROTO’S Aluminum Tooling Method Can Help Your Plastic Prototype Project

Rapid Plastic Injection Molding Done Right