How Soon Do You Need Your Rapid Plastic Prototypes? Prices Start at $900

Rapid - Instant Prototyping


IPP™ (Instant Prototyping Process) a "Concept to Parts" process that will produce samples faster than all traditional tooling methods


This revolutionary process "Closes the Gap" that has been the stumbling block between rapid plastic prototypes and traditional methods. Most rapid processes use machines that are limited in speed and function, or limits customers designs which often affects the integrity of the design for the sake of speed and cost. 


We have bridged the "Gap" by blending traditional injection molding tooling methods with state of the art manufacturing technology and Lean Manufacturing techniques to bring our customers plastic prototypes with No limitations, but in (3) days to (3) weeks so getting what you need doesn't have to take weeks or months.

Instant Prototyping Process - IPP™


Aluminum Prototype Manufacturing:
  • Cavity – Core Technique
  • Universal Mold Bases – Customers Saves Time and Reduces Costs
  • In Stock Cavity-Core Inserts Ready for Detail
  • Component Size Limitations
  • Maximum Part Size – 12’’ x 12’’ x 4’’
  • Side Pulls Available – Mechanical or Hand

The IPP™ short run process saves money with no mold storage costs, less material costs, and less labor costs that are put into traditional molds that are useless in short run requirements. This is a cost savings that is directly passed on to the Customer.


PHOENIX PROTO uses the cavity - core technique. This is a Lean Manufacturing money saving technique that is based on the use of universal mold bases. This process reduces costs that equals savings to customers, saves time which accelerates part deliveries to customers.


With the IPP™ process PHOENIX PROTO can also control usual unforeseen repair costs which will allow over 100,000  part life expectancy with unfilled resins. Cavity-Core Inserts that are in stock will bypass waiting for custom sizes determined during the traditional design time. Our shop is ready to start detailing them at the instant your optional remote design review is finished.

How IPP Can Help Your Plastic Prototype Project


Full Service Mold Shop to Ensure the Highest Quality Plastic Prototypes Pro-Active Design Support
  • Remote Design Review within (1) Day of Purchase Order
  • Pre-Tool Meetings Between Designers, Engineers and Toolmakers
  • Planning the Build Begins (1) Day After Remote Design Review with Customer
  • Pre-Cut Meetings to Finalize Build and Program
  • Resin Suggestions and Alternate Materials for Strength Issues, Cost and More



PHOENIX PROTO has 24 Hr. guaranteed quotation providing RFQ is completed and we have the final 3D CAD data. We then have an on-line remote design review with conferencing to ensure we fully understand any special needs your project might have. We provide digital weekly progress reports on new orders.