Plastic Prototypes – No Design Limits

Your Injection Molded Plastic Prototype Concept - No Limits - We Build to Your Specification. Rapid Plastic Prototypes usually means compromising on the design in order to receive parts quickly and cost efficiently. We blend traditional Injection Molding Tooling methods with Aluminum Tooling to rapidly produce production quality Plastic Prototypes in 3 weeks or less. Aluminum Tooling Lead Times Plastic Prototype’s that compromise and limit your design? Cheap on the front side isn't so cheap at the cost of expensive lessons learned in production start-up. Our customers need and want Injection Molded Plastic Prototypes that show their design live, fit and function so they can learn from it and move directly into production. View our Aluminum Tooling Cost Savings Study we did for a major appliance OEM client.

WATCH – Aluminum Tooling Benefits and Cost Savings

This is our latest Aluminum Tooling Presentation on how you can close the "gap" between traditional P20 injection mold tooling and rapid tooling by using Aluminum Tooling.

Aluminum Tooling Injection Molded Plastic Part Supplier


We have over 35 years of experience in creating Rapid Aluminum Tooling. Aluminum Molds made from 7000 series Aluminum are just as strong and durable as traditional P20 Tooling. Learn more about the Aluminum Tooling for Injection Molding myths and facts. It is a fact that Aluminum Tooling can produce Class A surfaces for optical light pipes, clear lenses and prism's, read more here Aluminum Tooling for Class A Surfaces. It is also a fact that Aluminum Tooling and the Rapid Prototypes it produces can hold tight tolerances. In fact Aluminum Tooling is the perfect match for fields with rapid product development turnover like medical research, development and production. Learn more about Aluminum Tooling for rapid plastic medical prototypes.

Our ability to take a project from concept through design, mold construction, production, and assembly has made us the Aluminum Tooling for Injection Molding source to go to for many major OEM’s. PHOENIX PROTO's Rapid Injection Molding process helps design engineers get real injection molded parts in prototype or low-high volume quantities. Our process has been leaned down to remove excess time and cost yet producing real production quality injection molded plastic parts faster than anyone else at a lower price made here in the USA.

Our Aluminum Tooling and Rapid Injection Molding process is more than capable of supporting your prototyping, bridge tooling and low-high volume production requirements in any type of injection molded plastic resins including glass filled resins.

You are not just a number to us, or going to receive attention based solely on your purchase order. Our goal is long term relationships with all of our customers. We achieve that through clear communication, response time, proper part design techniques, delivery commitments along with excellent quality that allows our customers to reach their market the fastest with the least amount of cost.

Bridge Tooling | Plastic Prototype

50,000, 100,000, 250,000, 1,000,000+ Bridge tooling, soft tooling, pilot production, market testing, gap testing, etc. Called by any name it still is pre-production quantities. The plastic prototype chosen is important in how successful the project will be in closing the "gap" and crossing into full production or a new design.
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8 Myths About Aluminum Tooling

These are the most common myths about Aluminum tooling. Our Team has been creating prototypes and production volumes since the late 1970's. And continue to have great success with them to this day. Recently due to a variety of factors ranging from cost, lead times, volumes etc Aluminum tooling for injection molded plastic parts...
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Support | Troubleshooting

Scientific Molding Principles Market specialists. Use our technical experience in injection molding, traditional tooling methods, CNC machining, and Lean Manufacturing to bring a better product to market. We'll help you reinvent the wheel and build a better "product". It's better to have a knowledgeable partner working with you.
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